Site icon The OM Blog by Heizer, Render, & Munson

OM in the News: A Safe Return to Manufacturing Productivity

COVID-19 is changing everything in manufacturing. Companies face a long journey to the “next normal,” one that will likely have far-reaching financial and operational implications, writes Industry Week (July 14, 2020). Immediate priorities include creating a safe work environment for production employees. Missteps could invoke legal or regulatory actions, something all companies want to avoid. As many manufacturers enter the Recover phase of COVID-19, one that is marked by restarting production at plants in regions that have been impacted differently by virus outbreaks, workforce safety becomes a critical priority. The restart/ramp-up should generate considerations across the work itself, the workforce, and the workplace.

Work: How will new physical distancing constraints and supply/demand variability be incorporated into operations? Are there opportunities to remove humans from processes through automation and/or robotics?

Workforce: How will workers “feel” safe and come back to work willingly? What new policies and procedures are required to protect employees, reduce risk of spread (e.g. personal protective equipment (PPE), break room policies)?

Workplace: What physical/operational changes are necessary to meet health and safety requirements? What technologies and solutions could create a safer work environment in plants and facilities?

A holistic approach toward the recovery phase should include solutions that address all three of these areas. It will likely blend strategy and process changes with advanced technologies, which can hold the key to a robust recovery for manufacturers. Some of the smart factory technologies that many manufacturers have already been piloting, such as data analytics–71% in a recent study, sensors–54% and wearables–29%, could dramatically accelerate the pathway to recovery.

Classroom discussion questions:

  1. What other complications will operations managers face when reopening factories or service facilities?
  2. What role can sensors play?
Exit mobile version