OM in the News: NASA’s Last Space Shuttle Launch

When the final Space Shuttle launch took place on July 8th, an era of tragedy and triumph that dominated space travel for a generation drew to a close.  I worked at NASA headquarters in the late 1970’s during the planning for the 1981 inaugural launch of Columbia, and always followed the program closely–to this day I can watch every launch from my backyard in Central Florida!  In 1982, Prof. Paul Meising (SUNY-Albany) and I published  four OM-related cases about the Shuttle, which appeared in earlier editions of the Heizer-Render OM text.  They dealt with Shuttle  reliability (Ch.17), astronaut assignment (Ch.15), forecasting demand (Ch.4), and ordering external tanks (Ch.12).

Looking back on the Shuttle program 30 years and 135 missions later, several facts stand out. First, with a 98% reliability rate (Rs=.98), one would  expect a major  problem every 50 launches. And indeed, with the explosions of Challenger in 1986 and Columbia in 2003, NASA was almost statistically due for a 3rd disaster. The Wall Street Journal (July 9-10, 2011) quotes Duke space historian Roger Launius as follows: “It was a magnificent failure. It was the most technologically sophisticated launch vehicle ever, but it never made human spaceflight safe, reliable, or economical”.

Launius was correct.  Our 1979 forecasts at NASA for 500 flights within the 1st decade–basically a launch a week starting in 1986–were off by 90%. Our pricing structure assumed that private companies, foreign governments, and the Defense Dept. would cover all the bills as  full-paying customers. We budgeted each launch at $15 million, when in reality the average cost rose to $1.5 billion–100 times the promised price.  Now, as the Russians are charging us $20-30 million per seat to ride to the Space Station, a piece of American history draws to a close.

Discussion questions:

1. Was the Shuttle program a success overall?

2. Why did the program never reach its budget and schedule targets?

OM in the News: How Reliable is the Engine on Your Jet?

It was hard to miss the front-page headlines in almost every paper around the world last week when a massive engine exploded on a Qantas Airways A380 superjumbo jet. Early in my career, I worked on the design team for the GE CF-6 engine, also an immense device. So the news blasts caught my attention for 2 reasons: (1) I wanted to make sure the plane landed safely, and (2) I wanted to make sure it wasn’t an engine I had somehow touched.

The Qantas issue raises the question of just how reliable jet engines are (Ch.17). This particular engine, the Trent 900, made by Rolls-Royce was developed for the Airbus double-decker A380. But is is still what we call an “immature engine”, which has yet to meet expected levels of reliability. It is installed in only 21 planes (meaning 84 engines are in use). Other A380s use the GV7000 engine, jointly developed in the US by GE and Pratt & Whitney. Just for background, an A380 retails for about $300 million, of which $50 million is the cost of engines.

Qantas immediately grounded its A380 fleet for engine testing by Rolls-Royce experts. Rolls, according to the linked WSJ article has “been buffeted by a series of design  and reliability issues affecting engines it supplies for other jetliner types”.

That brings up another related reliability issue. Later in my career, I worked at  NASA headquarters and wrote a series of case studies on the Space Shuttle. The Shuttle has a reliability of 0.98 overall. This, of course, translates to a major disaster in 1 out of every 50 flights….which has indeed been the reality, with Challenger and Columbia exploding during 130 or so flights to date. You may want to discuss the Ethical Dilemma in Ch.17 that relates to such a 98% reliability.

Discussion questions:

1. What has taken place since this article was published?

2. Compare the reliability of a jet engine or plane to a Shuttle flight.