OM in the News: Nepali Hostages in the Apple Global Supply Chain

nepali passportCEO Tim Cook planned the most aggressive production and launch schedule ever attempted by Apple. Even though few units had been produced by Sept.12, 2012, the iPhone 5 would go on the market in the U.S. and 8 other countries 9 days later. By year’s end it would be in stores in 100 countries and would sell at a rate of 3.7 million per week.

Yet, just months later, one of Apple’s main contract suppliers would be accused of holding foreign workers virtual prisoners in company dorms for 6 weeks, neither feeding them nor paying them. In this fascinating article, Businessweek (Nov.11-17, 2013) introduces us to 27-year old Nepali Bibek Dhong’s travails as fear and hunger turn to rage. Writes Businessweek: “Some men smashed windows. Others threw televisions from floors 6 to 7 stories above Dhong. When Malaysian police arrived, rather than making arrests, the officers ordered the company to start sending food.”

That supplier, Flextronics, made the cameras for the iPhone– then shipped them to the Chinese manufacturer Foxconn for final phone assembly. As Flextronics had to crank up its supply chain, it required sourcing and importing people—an army of them—to man factory lines. Staffing production lines in Malaysia goes this way; Companies tap an unregulated transnational network of thousands of recruiters. They fan out into the farm fields and impoverished cities of Indonesia, Cambodia, Myanmar, Vietnam, and Nepal. The positions they’re trying to fill are so coveted that they’re not merely offered, they’re sold. The brokers take fees from families, representing as much as a year or more of wages; frequently the fees are paid with loans that can take years to pay off.

For the iPhone 5 rollout, a recruiter working for Flextronics contacted brokers in Nepal, in September, 2012, urgently seeking 1,500 men to make cameras. Once in Malaysia, Flextronics managers keep workers’ passports locked in a safe until moneys to recruiters were paid up. Although Apple calls that bonded labor, one step removed from slavery, it blames the abuses on companies that rely on a daisy chain of payment-demanding brokers and recruiters.

Classroom discussion questions:

1. What is Apple’s responsibility in this supply chain?

2. Why do workers seek out such jobs?

OM in the News: Using Malaysia to Balance Supply Chain Disruptions

Jay and I are just finishing up the next edition of our OM text, and have added a good deal of new material on supply chain disruptions. So The Wall Street Journal (July 19, 2012) article on high-tech manufacturers flooding into Penang, Malaysia caught my eye. The journal writes: “Hangar after hangar at the bustling Penang airport is decked out in the liveries of shipping companies DHL, UPS, and FedEx each dedicated to flying out boxes of LED displays, chip sets and other sophisticated electronics. Following last year’s earthquake in Japan and floods in Thailand, global manufacturers are looking to Penang and elsewhere to broaden their supply chains for everything from car parts to semiconductors to hard-disk drives”.

Last year was a watershed for companies operating global supply chains. At the height of the disasters in Japan and Thailand, companies relying on JIT supply chains were left scrambling for alternative suppliers. The hardware industry was hit especially hard by the months of flooding in Thailand. With China’s labor market overheated, countries like Malaysia are seeing billions of dollars in new investments from techs such as Intel, Bose, Agilent, and National Instruments.

Why locate in Malaysia? The nation does carry political risk, as it is a Muslim country entering a period of political turbulence. But as the Journal adds: “Those tensions are relatively minor compared with those of some of Malaysia’s neighbors. The country sits safely away from the so-called Pacific Ring of Fire, mostly unaffected by the earthquakes and volcanoes that can afflict  Japan and Indonesia. Malaysia also is less likely to fall victim to the kind of flooding that left Thailand’s economy flailing last year. Also helping Penang’s appeal are an international air hub and strong logistics infrastructure, including inexpensive and reliable supplies of electricity and pristine water”.

Discussion questions:

1. What location analysis factors do multinationals consider in deciding where to open a new factory?

2. What is the history of US firms locating in Malaysia?