OM in the News : Wal-Mart’s Green Initiative

wal mart greenIn our new chapter, called Sustainability in the Supply Chain, we note Wal-Mart’s role in developing a sustainable product index. A leader in making its operations more environmentally sound, Wal-Mart’s impact on global supply chains is the topic of an interview in The Wall Street Journal (April 9, 2014). Here is what CEO Michael Duke has to say:

It’s not about a corporate team.  It’s about getting 2 million people who work for Wal-Mart excited all over the world about sustainability. But also our partners that we work together with. How do we create a company that has zero waste? But we’ve established a goal to reduce energy consumption. We want to have a reduction of 20% of energy consumption, kilowatt-hours per square foot.

This past year, we established something for our merchandising. It relates to the sustainability index, which lets us measure the products that we sell related to sustainability, from the footprint all the way through to the consumption and the full life cycle of the product. It causes the merchants then to look at everything that we sell and say, “How do we improve the index? 

Working with our suppliers, we went to more concentrated, taking water out of liquid laundry detergent. So the liquid detergent that was this big of a bottle became [a smaller] bottle, but did just as many laundry loads. Recently, we’ve worked with Clorox, and now bleach is that way.

We’ve had a big initiative in other countries to try to raise the bar with factories on how product is manufactured. We kicked off with several hundred suppliers in China to increase energy efficiency, create more sustainable production practices throughout China. We kicked off this past year a big initiative on product made in the U.S. With rising cost of energy and moving product all over the world, it makes more sense in the long-term for more product to be made closer to the consumer.

Classroom discussion questions:

1. Why has the firm made this “green initiative”?

2. What is the sustainability index?

 

OM in the News: US Solar Jobs Falling to the Chinese

Despite a doubling in demand for solar power cells (from 12 gigawatts in 2009 to 24 gw last year) and US government support for “green” jobs as the future economic engine, The Wall Street Journal (Aug.17,2011) headline bears the bad news : “Overrun by Chinese Rivals, U.S. Solar Company Falters”. Amid bruising competition across the globe, the green manufacturing jobs in the US are losing out in the cut-throat cost battle.

The Journal reports that Evergreen Solar, once the darling of the industry, filed for bankruptcy this week. Earlier this year, the firm closed its Massachusetts factory, a $450 million facility that opened in 2007 with state and local subsidies. Its 800 employees lost their jobs. Evergreen began making solar panels in Wuhan, China in 2010. Likewise, other US-based solar companies have already moved their production overseas: Sunpower went to the Philippines and First Solar to Malaysia.

“Quite frankly, as a solar manufacturer, it is better to pay workers $1 an hour in China than workers $15 an hour in Massachusetts”, says a solar analyst.  Adds an industry exec, “Chinese solar manufacturers benefit from inexpensive capital, low-cost electricity and real estate, as well as less expensive labor”.

Another solar-products maker, California-based Solyndra, also announced plans in 2010 to shutter a plant and lay off the workers, just a year after receiving a $535 million federal loan guarantee. A big problem has been the plummeting of raw material costs (polysilicon has dropped from $400/kilo to $55 in the past 3 years). This stripped the competitive edge of firms like Evergreen and left them with a higher-cost production process.

Discussion questions:

1. Why are American manufacturers having trouble competing in the global solar energy market?

2. What are the dangers of state, local, and federal government incentive programs?

Video Tip: Green Manufacturing and Sustainability at Frito-Lay

As a Math/Physics undergrad in the late 60s, I somehow took an elective course called FORTRAN. This turned out to be quite a break, as McDonnell Douglas hired me to design jets based on this one, well-timed class. At a time when very few people knew much about computers, this was a great edge.

I think today’s “great edge” is Sustainability.  Hundreds of college are offering courses in the subject now, but it is still in its infancy, with a huge demand building in the coming years for knowledgable grads. Johns Hopkins U. has just started the nation’s 1st B.S. in Sustainability.

With this background, I encourage you to show our newest video, “Green Manufacturing and Sustainability at Frito-Lay”, when you cover Supplement 5, Sustainability. Frito-Lay is a leader in solar, “going green”, moving off the power grid, and conservation/recycling resources. Its Sun Chips, for example,  are produced under full solar power. The firm has received the LEED (Leadership in Energy and Environmental Design) award and has “zero environmental impact” as a long- term goal. Will this help sell potato chips? Can only multi-billion dollar firms step up like Frito-Lay is doing?

Jay and I are especially proud of this video as it won the prestigious Silver Addy as best educational film in 2010. We hope you and your students enjoy the film and the case study in Supp.5.