OM in the News: Is 3M’s Product Design Pipeline Hitting a Dry Spell?

We open Chapter 5 (Design of Goods and Services) noting that leading companies generate a substantial portion of their sales from products less than 5 years old. And The Wall Street Journal (Oct. 6, 2023)  reminds us that “the 20th century belonged to the unruly minds at 3M,” with 30% of their profits from new products. 

Some 3M adhesive products, including the Post-it Note, medical tape and industrial adhesives

What a great company. From its early days, 3M gave its researchers a long leash to chase ideas, many to dead-ends. The hits, though, were indelible: Scotch tape. Masking tape. Videotape. Post-it Notes. N95 masks. Artificial turf. Heart medication. 3M patented adhesives and abrasives. Proprietary coatings and films —materials at the heart of highway signs, weatherproof windows and stain-resistant clothing and carpets. Its optical film brightened the screens of millions of laptops, smartphones and flat-screen TVs.

But of late, there are fewer new products and fewer still have been blockbusters–and the company has retreated from its traditional 30% goal. For decades, 3M released a cascade of new items on the market, confident most would be profitable and a few would become indispensable.

3M’s innovation principles took shape more than a century ago under its then president, William McKnight, who believed in worker autonomy and initiative. “Mistakes will be made, but if the man is essentially right himself, I think the mistakes he makes are not so serious as the mistakes management makes if it is dictatorial,” he said. He instituted the McKnight principles, one of which allowed researchers to spend 15% of their time on projects unrelated to their everyday tasks—even if their managers disapproved.

The principles championed collaboration, encouraging researchers to share findings. The Post-it Note came about after scientist Art Fry, bedeviled by paper bookmarks falling out of his church hymnal, remembered a semi-sticky adhesive discussed at a company seminar. The product was an instant success after it hit stores in 1980.

Now, researchers are encouraged to pursue incremental improvements to existing products rather than novel, swing-for-the fences breakthroughs. A recent CEO installed “Six Sigma,” a regimen used at GE to measure and standardize business practices (see Chapter 6) but loathed by 3M researchers as a creativity killer. Further, budget cuts have trimmed 8,500 employees this year.

Classroom discussion questions:

  1. What do you think of the McKnight principles?
  2. Why are new products so important?

 

Good OM Reading: Value Chain Localization for the “Next Billion”

According to the International Monetary Fund, the growth engines for the years to come will  be China and India (with rates of 7.5% and 9% in 2012). Multinationals, according to an article in the new issue of MIT Sloan Management Review (Spring 2012), are stepping up in these economies with more R&D labs and factories that can design and develop locally relevant products and services. In recent years, more than $24 billion has been invested in 1,000 R&D centers in the two nations. The result: more and more goods (like Buick’s LaCrosse in China and J&J’s reusable surgical staples in India) are being designed or built from scratch using local R&D talent.

This means that multinationals now aim to design and deliver goods that are both economical and better suited for the local customer, called “value chain localization.” The profit potential in reaching underserved consumers at the base of this pyramid is so great that the group has been dubbed the “next billion.”  This “next billion” may have more disposable income and want more, but it still has limited resources. The designing focus for the group needs to be on affordability: delivering more at less cost.

 Creating networks of local and global partners becomes essential for designing products and services for the “next billion.” Local partners help multinationals not only learn about local problems and gain insights into solutions: they also help create affordable access. Nokia, for example, a high-tech multinational pioneer, set up R&D and manufacturing facilities in India more than 15 years ago. Today most of its phones sold in India say: “Made in India” and its tools include a suite of offerings to deliver agricultural information to farmers for $1.20/month. Through its cell phone network, it has also provided mobile banking to 600 million Indian consumers who do not have access to banks. Likewise, GE Healthcare has worked closely with its Indian partners to create products like battery operated ultrasounds, EKG, and ECG machines.