OM in the News: Checklists as a TQM Tool in Hospitals

surgeryHow can we use the TQM tools in Chapter 6 to reduce deaths in surgery? One tool is a kind of poka-yoke called a checklist (see p. 223). The Wall Street Journal (Dec. 13-14, 2014) quotes Dr. Atul Gawande describing how he worked with a team from the airline industry to design what emerged as just a checklist. Surgical blunders, says Gawande, are “most often basically failures of communications. The checklist had some dumb things—do you have the right patient ? But the most powerful components are: Does everybody on the team know each other’s name and role? Has the anesthesia team described the medical issues the patient has? Has the surgeon briefed the team on the goals of the operation, how long the case will take, how much blood they should be prepared to give? Has the nurse been able to outline what equipment is prepared? Are all questions answered? And only then do you begin.”

The result, after he tested in 8 cities around the world, was that in every hospital that used the checklist, complication rates fell. The average reduction in complications was 35%. The average reduction in deaths was 47%. The system has since been replicated in multiple places. Scotland has implemented it and taught it at the frontlines –and has now demonstrated that 9,000 people’s lives have been saved over the last 4 years.

“The hardest part,” says Gawande, “is to bring the culture that has the humility to recognize that even the most experienced people, even the most expert fail.” Doctors fear these kinds of checklist systems. When he surveyed surgeons 3 months after they adopted it and asked, “What do you think about this approach?” he found that about 20%  really dislike it—“It’s paperwork, it’s a pain in the butt, I don’t want to do this.” But when he asked, “If you’re having an operation, would you want the team to use the checklist?” 94% did.

Classroom discussion questions:

1. How else can checklists be used in hospitals?

2. What other TQM tools can be employed in a surgery process?

OM in the News: Need a Poka Yoke at San Francisco’s Baseball Stadium?

$99 batter's box template
$99 batter’s box template
Crooked batter box at AT&T Park in SF
Crooked batter box at AT&T Park in SF

Though it doesn’t take long for them to get destroyed and disappear, the batter’s boxes originally drawn in for this week’s Reds-Giants baseball game at San Francisco’s AT&T Park “may be the most crooked and awkward looking we’ve ever seen,” reports Yahoo Sports (July 25, 2013).

Of course that also means they were not up to Major League Baseball standards — or sandlot ball standards, for that matter — but no one on the field seemed to notice or care — most notably home plate umpire Chris Guccione — as the game started and carried on without the lines being corrected.  The umpires collectively missed it or ignored it.

Most hitters, like Miguel Cabrera, can sense when a line is an inch too long or too close to the pitcher’s mound. A lot of that is based on routine. A lot of that is based on instincts. But, in this case the errors weren’t even marginal. Both sides were angled so noticeably. The cure is a poka yoke like the one shown here, available for less than $100 on-line. (For more on poka yoke, see Chapter 6, Managing Quality).

Discussion questions:

1.  Why does the crooked batter’s box make a difference?

2.  Name some other popular poka yokes.